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Handheld Audit Workflows — Full Counts and Cycle Counts Print

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The C-72 handheld Android reader turns stock audits from a week of counting into a walk through the warehouse. Waved along a rack, it reads hundreds of tags per second and compares them live against TrueStock records. This article describes the two audit workflows every team should master.

Workflow 1: the full count

A full count scans the entire warehouse and is typically done monthly, quarterly or before the financial year closes.

  1. Freeze movements: pause inward and outward for the duration of the count, ideally early morning or after hours.
  2. On the C-72, open the TrueStock app and start a Full Audit session for the warehouse.
  3. Walk each aisle in a fixed serpentine pattern, sweeping the reader up and down the racks. The screen counts tags as they are found.
  4. Watch the live progress: TrueStock shows expected versus found, so you can re-sweep zones with gaps before closing.
  5. Close the session. The variance report lists missing and unexpected items immediately.

Workflow 2: the cycle count

Cycle counts audit a small slice of stock, one zone, one rack or one product family, on a rotating schedule, so the whole warehouse is verified over a cycle without ever stopping operations.

  • Pick a slice per day or per week, for example Rack A on Monday and Rack B on Tuesday.
  • Start a Cycle Count session on the C-72, select the zone or category, and sweep only that area.
  • Investigate variances the same day while memories and CCTV footage are fresh.

Practical tips

  • Charge handhelds overnight; a full charge easily lasts an audit shift.
  • Walk slowly near dense racks so no tag is missed in the crowd.
  • Assign each auditor a zone to avoid double coverage confusion.

Operator training on both workflows is part of every TrueStock installation by Tech Guru IT Solutions. Refresher sessions can be booked through a support ticket.


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